ipConvLite Use Cases

Simple Protocol Converter for decentralized Applications
  • ipconvlite_one-to-one

    Our product ipConvLite has been designed for simple one-to-one protocol conversions. Together with the SEC3 or MEC3 hardware platform you have a compact, highly reliable system (no rotating parts) at your disposal. They come with up to six serial RS232 interfaces allowing several RTUs to be connected.
    The adjacent example shows a gateway connecting a control station based on the Sinaut ST1 protocol to an IEC 60870-5-101 substation.

    Attractively priced, this product offers great value for money, in particular if large quantities are needed for a large number of substations.

Conversion between LAN and serial protocols
  • ipconvlite_lan-to-one

    The integrated RJ45 LAN port (10BaseT) allows communication via protocols such as IEC 60870-5-104. Even redundant control stations or telecontrol points can be connected.
    This variant offers an effective solution for migration from obsolete leased lines lines to a modern LAN/WAN architecture.

    The device can be remotely accessed any time via TCP/IP and a web interface, in order to change its configuration or carry out diagnosis. This saves you costly journeys to the substation.

Interconnection between legacy and standard protocols
  • ipconvlite_legacy-to-modern

    The TCT add-on module can be used to connect modern RTUs to an existing control station or vice versa via the Indactic 2033, Sinaut 8FW, Conitel 2020 or CDC Type II protocols which do not comply with the standard RS232 interface. This module enables you to implement almost any pulse code or pulse length modulated protocols.
    This solution was implemented in the CFE and Interconnection BAGZV, EWAG projects.

Decentralized node for connection with different SCADA systems
  • ipconvlite_node_SCADA

    ipConv and ipConvLite go way beyond the usual functionalities of a gateway, as they are capable of connecting several different protocol stacks.
    And with OPC DAXML 1.01, Server a local HMI system can also easily be connected.

Redundant Gateway
  • ipconvlite_redundancy

    With some applications, system availability is a major priority. ipConv and ipConvLite also support the redundant operation of two devices. The redundant connection can be implemented either via a serial interface or via Ethernet. Use CS if you want to connect two devices via a serial interface.

Coupling of a SCADA system over IEC 60870-5-104 to a PLC network
  • Coupling of a SCADA system over IEC 60870-5-104 to a PLC network

    This diagram shows a solution where multiple PLCs are coupled to one remote control station via the IEC 60870-5-104 protocol. Additionally, local HMI is connected through the OPC Classic  DA XML protocol.
    At the Profibus, ipConvLite functions as a master and communicates with multiple PLCs acting as slaves.

    In control direction, IEC 60870-5-104 switching commands or set points are mapped to the Profibus DPV0 input section.

    In monitoring direction, digital and analog outputs are mapped to IEC 60870-5-104 information objects. On loss of communication with one PLC all associated information objects are transmitted with quality "not topical". On connection reestablishment information objects are updated automatically. The connection status with every single PLC is monitored via a separated single indication.

    How data is allocated is freely configurable. Time stamps can be added in ipConvLite. To achieve that, the system clock can be synchronized via NTP protocol or remote communication protocol.

Coupling of a SCADA system over IEC 870-5-104 to a PLC device
  • Coupling of a SCADA system over IEC 870-5-104 to a PLC device

    This diagram shows a solution where one PLC is coupled to two redundant control stations via the IEC 60870-5-104 protocol.
    At the Profibus, ipConvLite functions as a slave and the PLC as a master, the DPV0 Profibus version is used.

    In control direction, IEC 60870-5-104 switching commands or set points are mapped to the Profibus DPV0 input section.

    In monitoring direction, digital and analog outputs are mapped to IEC 60870-5-104 information objects.

    How data is allocated is freely configurable. Time stamps can be added in ipConvLite.

Coupling of a PLC device as master to RTUs over IEC 870-5-101 and DNP 3.0
  • Coupling of a PLC device as master to RTUs over IEC 870-5-101 and DNP 3.0

    This diagram shows a solution where an PLC, which assumes the role of a control station, is connected to one or several substations. Two different serial protocols IEC 60870-5-101 and DNP 3.0 are used.
    The digital and analog PLC outputs are mapped to commands in the RTU direction.

    In the monitoring direction, the information objects from IEC 60870-5-101 and/or DNP 3.0 are mapped to digital and/or analog inputs.

    A similar topography was used for the IBIRITE project.

Integrating PROFINET IO into SCADA and automation systems